LOTOS

3D MEASUREMENT AND INSPECTION

LOTOS 3D Measuring Systems

LOTOS automatic measuring systems can measure the full outer and inner contours or individual areas of any measurement object quickly and precisely, irrespective of the shape, and test them for defects. The three-dimensional, non-contact measurement is carried out using optical measurement sensors with accuracy in the μm range. 
LOTOS 3d measurement and inspection systems can be equipped with various measuring sensors and actuators to achieve the highest measuring rates in the second cycle up to the highest measuring accuracy in the sub-micrometer range. Measuring speeds from 4 seconds per component with measuring ranges from 0mm to 750mm configurable for a wide range of test part dimensions.

Result: A representation of the measurement object as a 3D model. Powerful, intuitive software allows the measurement results to be assessed extremely quickly.

 

 

LOTOS 3D measurement Systems

LOTOS 3D measurement Applications

 

Inspection of pipe geometries

  1. Pipe geometry
  2. Geometric dimensioning and tolerancing (GD&T)
  3. Inspection

Get your free demo and free feasibility studies for your measuring task!
 

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Inspection of silicon carbide boules (SiC)

  1. Checking dimensions
  2. Measure notch, flat
  3. Crystal inspection
  4. Chip checking

Get your free demo and free feasibility studies for your measuring task!

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LOTOS 3D measuring systems - Suitable solutions for every requirement profile
 

The inspection systems of the LOTOS product range have been specially developed to perform various 3D measurements and inspections. Here you can find application reports and application experiences.
Can be equipped with various measuring sensors and actuators to achieve:

Highest measuring rates at second intervals up to highest measuring accuracy in the sub-micrometer range. Measuring rates from 4 seconds per part with measuring ranges from 0 mm to 400 mm can be configured for a wide range of part dimensions.

LOTOS automatic measuring systems are used for the precise determination of geometries at any measuring objects, irrespective of their shape. The measurement is performed by moving optical sensors along the outer contours of the measuring objects. Due to the extremely high sampling rate, both two- and three-dimensional measurements including the evaluation of the results are possible in the shortest time.

With IIoT (Industrial Internet of Things) capability, integration into state-of-the-art data and control environments becomes seamless, meeting all Industry 4.0 requirements.

The powerful software offers a wide range of options for quality assurance, production monitoring and control, as well as technological preparation of new manufacturing processes.

  1. Fast and precise inspection of geometries
  2. Optimal cost/benefit ratio
  3. Flexible fields of application
  4. High operational reliability and availability
  5. All requirements for Industry 4.0 / IIoT

 

 

 

Industry 4.0 and Industrial Internet of Things

LOTOS measuring systems as OPC-UA server
The central challenges of Industry 4.0 or the Industrial Internet of Things (IIoT) are security and a standardized exchange of data and information between machines, devices and services from a wide range of industries. LOTOS measuring systems as OPC-UA servers help to meet the high demands on industrial networks and to implement a standardized, secure exchange of information.

Check geometry quickly and precisely

The test object is rotated on a turntable for scanning, while the optical sensors are moved along the test object by means of a vertical precision measuring axis. The geometry can then be checked fully automatically for predefined properties. Due to the wide range of possible uses, there are applications for in-process testing and for quality inspection in almost all industries.

Cost-efficient due to wide range of possible applications

Thanks to flexible part fixtures and the high variability of measuring ranges, the systems enable the measurement of smallest parts up to heavy machine components. Whether required for tasks connected with development and optimization, or for in-process testing and process control, a wide variety of measuring tasks can be carried out flexibly and efficiently with just one LOTOS measuring system.

High operational reliability and availability

Whether used in the measuring room or in harsh manufacturing environments, the robust design of LOTOS measuring systems guarantees a long service life, while maintenance-free components from leading manufacturers ensure high reliability. The entire mechanics and sensor technology is dust-protected and designed to compensate for environmental influences. In addition, self-monitoring functions provide high operational reliability and accuracy even under fluctuating environmental conditions.

Equipped to meet all Industry 4.0 requirements

The comprehensive software package makes these measuring and test systems suitable for use in the areas of development and application, as well as for 100% in-line testing. All LOTOS models are futureproof and feature interfaces for stand-alone use, or for partially or fully automatic operation within the production environment. As a result, the measuring systems are well equipped to meet upcoming Industry 4.0 requirements.

Shape and position tolerances according to ISO 1101 for the entire test object, freely definable sections or individual areas can be measured:

Shape and position testing

  1. Straightness
  2. Circularity
  3. Cylindricity
  4. Perpendicularity
  5. Parallelism
  6. Profile shape/surface shape
  7. Deviation from nominal contours/surfaces
  8. fit (minimum circumscribed, maximum inscribed) of all measured contours

Identification of imperfection Geometric measurements

  1. Volume
  2. Diameter
  3. Radius
  4. Circumference
  5. Length
  6. Angle

FAQ

3D laser scanning is a non-contact optical measurement method that captures the exact size, shape, and geometry of an object in three dimensions. It does this by using laser light to scan the surface and collect millions of measurement points—called a point cloud.

It typically involves:

  1. Measuring length, width, and height
  2. Capturing surface contours
  3. Determining volume, angles, and geometric relationshipst
  4. Comparing scanned objects to CAD models (for quality control)n

What Can You Measure in 3D?

  1. Object dimensions
  2. Surface deviations
  3. Hole sizes and positions
  4. Flatness, roundness, straightness
  5. Volume or cross-sections
  6. Part-to-CAD comparisons

If you are still unsure whether the 3d measurement products are right for you, we offer various options to provide you with the best possible support:

  1. Personal consultation: we are available for a one-to-one meeting to discuss your specific requirements.
  2. Training courses & webinars: Our training courses and webinars provide you with detailed insights into the product and its functions. This way you can make sure it fits your needs.

Feel free to contact us - we will help you find the best solution for you!

Contact

  1. High measuring speed
  2. 100% inspection during production
  3. Both internal and external measurement
  4. 3D measurements in one run
  5. Software included

Downloads

Here you can find detailed information on our devices and applications, as well as brochures, application reports, technical details, technical papers and much more.

KoCoS customers can also log in with a user name and password to access an even wider range of information. Enjoy browsing and reading!

Downloads

KoCoS Videos

Here you will find tips on applications, explanations and much more information about LOTOS 3D Measurement and Inspection.

Just take a look!

Application Reports

Application Report
LOTOS - Industrial Digitalisation
1 MB

Application report
LOTOS gear measurement
460 KB

LOTOS Blog Posts

Blog posts with interesting and practical background information about LOTOS 3D Measurement and Inspection. Here you will also find answers to practical questions on specific topics about measuring and inspection technology and its applications.

Just take a look and find out more!

Blog

 

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